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GN 864

Power Clamps
Steel, Pneumatic
__logo__MISATI__ __logo__RoHS__

Description

Specification

Type

Type BL: Clamping arm horizontal

Steel C45

  • Chemically nickel plated NC
  • Anti-stick coating

Polytetrafluorethylene (PTFE), green FG

Max. pressure 10 bar

Information

The maximum clamping moment of the power clamps GN 864 is reached once the clamping arm is at the end of its stroke. For this reason the working stroke should be completed as closely as possible to the stroke end.

The type FG is equipped with an anti-stick coating of polytetrafluorethylene (PTFE) for protection against welding spray and corrosion. With protective covers GN 864.1 the tensioning mechanism can be additionally protected against penetrating dirt.

  • Information for pneumatic fastening clamps 
Accessory
  • Protective covers GN 864.1
Technical information
  • ISO-Fundamental Tolerances 
  • Plastic Characteristics 
  • List of pneumatic clamps 
Operating principle dead point mechanism
MD864_AN-32703-0.png 

These pneumatically operated power clamps (Patent MISATI) are used for clamping, holding, gripping and positioning of work pieces in jigs and handling systems.

The salient points of these power clamps are:

  • the high clamping force
  • the small dimensions
  • the reduced air consumption
  • the light weight

The drawings shown here explain the functional principle of the dead point mechanism.

Pistons with diameters of 20, 32, 40 and 50 mm yield a clamping force of 60 Nm up to 475 Nm, which leads to clamping forces being much above those of competitors’ power clamps.

The power clamps have been designed and configured to achieve an extended life. Functional tests have proved that even after 20 million cycles they were still serviceable.

Further salient design points are:

  • The clamp is kinematically designed such that self-retention (holding force FH) is achieved in the clamped position (clamping force FS) after passing the dead point due to irreversibility.
  • The forward stroke sequence of the clamping arm is rapid but the ultimate clamping action is slow and as a result pneumatic damping is normally not required. Upon request, however, it can be supplied when big masses are moved.
  • The clamping mechanism is fitted with needle bearings which give optimum clamping forces and reduced wear.
  • The steel cylinder with the integrated clamping mechanism are in one unit. This leads to high stability for these small units with an extended range of applications. The placement of the air connection at the bottom end leads also to many other advantages.
  • The clamping mechanism of GN 864 is also shrouded to avoid the ingress of dirt and other objects which could interfere with the proper functioning of the clamps (such as welding operations!).
Installation examples
MD864_MT-41702-0.png 
Principle of operation
MD864_KI-41867-0.png 

GN 864-FG

Size max. clamping moment
in Nm at 6 bar
FS in N
Clamping force
at r at 6 bar
FH Holding capacity at r a b -0.2 d1 h8 d2 d3 H8 d4 d5 h1 h2 l1 -0.5 l2 l3 l4 l5 m1 ±0.01 m2 m3 ±0.01 m4 m5 ±0.01 m6 r s t __logo__weight__
Code Actions
GN 864-20-BL-FG 20 60 2220 7030 27 10 28 M 5 7 4.2 M 5 16 51 150 37.5 70 21.5 4.5 12 7.5 17 34 22 13 27 32 13 640 cart-icon
GN 864-32-BL-FG 32 150 4110 12876 36.5 12 40 M 6 9 5 G 1/8 21 75.5 206 52 91 31 6 18 10 25 51 30 22 36.5 42 15 1500 cart-icon
GN 864-40-BL-FG 40 300 6740 16943 44.5 16 50 M 8 11 6.8 G 1/8 26 91.5 244 63 104 37 7.5 22 13 30 62 37 25 44.5 52 18 2820 cart-icon
GN 864-50-BL-FG 50 475 9000 22666 52.5 18 60 M 10 13 8.5 G 1/8 31 114 279 74 110.5 43 8 27 12 47 71.5 44 35 52.5 62 21 3800 cart-icon
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